Three stages of formation and growth of opportunities for foundry production

Processy litʹâ, 2021, Tom 144, №2, p.37-44

Authors

  • O. Y. Shinsky Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)
  • V. S. Doroshenko Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)
  • A. S. Lysyi Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)

DOI:

https://doi.org/10.15407/plit2021.02.037

Keywords:

foundry production, metal consumption, casting construction, 3D technologies, digitalization, technological preparation, molding, Lost Foam casting, gasified patterns, gas evolution

Abstract

Received 23.03.2021

UDK 621.74.04

The article presents an analysis of the development of foundry processes in view of the structural diversity of cast billets, for the manufacture of which these processes are suitable. At the same time the substantiation of systematization both among long-existing foundry processes, and rather recent, introduced in manufacture as sign original technologies is executed. Previously and now, mostly during molding in paired crucibles, they poured and poured what (1) they could form. With the development of casting on one-time pattern, in particular gasified ones, the possibility of casting what (2) they could model was added. With the advent of additive manufacturing - 3D technology, the ability to cast (3) that could print or “grow” was added. And now they can print both a foundry pattern (single or multiple) and mold, as well as castings. Thus, we are talking about three stages of formation and subsequent increase in the possibilities of foundry production. Several examples from open sources of world technical information are given, in particular, about the application and advantages of digital technologies for optimization of cast structures, for technological preparation of production, as well as about the perspective direction of further research. A series of studies is planned for the development of casting methods for gasified printed patterns. Such cavity fs consist of smooth outer shells with internal struts, they should be used for metal casting by some analogy with vacuum film molding by combining the cavity of the patterns with the atmosphere, making channels in the pattern and extending them with tubular protrusions. the first stage. Then the gas emissions, even rapid or peak, from the gasification of the polymer pattern are discharged to the upper surface of the mold, where the gases can be ignited for neutralization similar to the method that we patent.

Author Biographies

O. Y. Shinsky, Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)

Dr. Sci. (Engin) Sanior Research Scientist

V. S. Doroshenko, Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)

Dr. Sci. (Engin) Sanior Research Scientist

A. S. Lysyi, Physico-Technological Institute of Metals and Alloys of the NAS of Ukraine (Kyiv, Ukraine)

Engineer of the 1 category

References

Shinskiy O. I. (2011). Reducing the metal consumption of foundry products - the basis for the development of the industry. Oborudovanie i instrument dlya professionalov. No. 1. P. 78–79. [in Russian]

Doroshenko V. S., Kalyuzhnyiy P. B. Thin-walled casting of high-strength alloy as one of the main tasks of foundry production. Protsesi littya. 2020. No. 3. P. 47–55. [in Ukrainian]

Jan Vandenbrande. DARPA Trades Challenge Problems Overview. 6.03.2020. URL: http://solid- modeling.org/trades-cp/ [in English]

Foundry corporate news. 11/24/2020. URL: https://www.foundry-planet.com/d/amazone- tests-new-production-processes-with-the-design-freedom-of-3d-printing/ [in English]

Levkina O. Yu. (2013). Application of information technologies in the organization of design and technological preparation of the foundry of an aircraft building enterprise. Izvestiya vyisshih uchebn. zavedeniy. Povolzhskiy region. Tehnich. nauki. No. 1. P. 115–122. [in Russian]

Mitrakov G. N. et al. (2015). The use of additive technologies in casting for burned-out patterns. Omskiy nauchnyiy vestnik. No. 2. P. 80–84. [in Russian] 7. Chekhovich A. Additive technologies in casting for burned-out patterns. URL: https://blog.iqb. ru/additive-technologies-cavityless-casting/ [in Russian]

Patent 147217 Ukraine, MPK 8 B22C 7/02, B22C 9/04. Method of metal casting according to gasified patterns with oxidation of gasification products / O. Y. Shinskiy, V. S. Doroshenko. Publ. 24.04.2021. Bull. № 16. [in Ukrainian]

Published

02-06-2023

How to Cite

Shinsky О. Й., Doroshenko В. С., & Lysyi А. С. (2023). Three stages of formation and growth of opportunities for foundry production: Processy litʹâ, 2021, Tom 144, №2, p.37-44. Casting Processes, 144(2), 37–44. https://doi.org/10.15407/plit2021.02.037

Issue

Section

NEW METHODS AND ADVANCED CASTING TECHNOLOGIES

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